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  • > Unmasking the Hidden Costs: How Supply Chain Blind Spots Are Wrecking Multi-Leg Logistics

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Unmasking the Hidden Costs: How Supply Chain Blind Spots Are Wrecking Multi-Leg Logistics

Thought Leadership 08/22/2025

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Let’s set the scene.

You’ve got a critical, high-value shipment making its way from your assembly plant in Malaysia to your distribution hub in Dallas. It moves by truck to port, then ocean, rail, and finally last-mile truck delivery. The shipment is part of your new product launch. The pressure’s on.

But somewhere between “departed port” and “expected arrival,” silence. No update. No ping. No alert.

You refresh dashboards. Check with the freight forwarder. Someone says it “might have cleared customs.” Another says, “We’ll check and get back to you.”

Sound familiar? You’ve just entered the mid-mile visibility dead zone — and it’s quietly burning cash 🔥.

Where the Costs Are Hiding

Each mode transition is a potential point of failure. Without real-time sharing of arrival scans and status updates, shipments don’t move; they stall. And when your goods sit idle, so does your cash—parking in detention fees, demurrage costs, and rescheduled pickups that ripple through your entire supply chain.

Still relying on emails, spreadsheets, and third-party portals just to get a single shipment’s status? This disjointed approach turns your logistics team into digital archaeologists, piecing together fragmented data while battling duplicate entries and missed event scans.

The result? Lost time, increased errors, and frustration that impedes operational efficiency.

Too often, companies only realize a shipment missed a crucial transfer after the fact—forcing frantic calls to carriers, hasty reroutes, or expensive air freight to rescue customer commitments.

SAP S/4HANA TM changes the game by delivering automated exception alerts the moment a transfer fails. For example, a “Missed Rail Transfer” alert can instantly trigger a replanning process and notify all relevant stakeholders—turning reactive firefighting into proactive resolution.

Reconciling multi-leg freight invoices by hand is a time sink—and a financial risk. Overpayments, missed chargebacks, duplicated fees, and unclaimed penalties quietly erode your bottom line. Meanwhile, invisible delays mid-route set the stage for costly stockouts and service failures.

When no one has a clear view of the entire shipment lifecycle, the inevitable happens: finger-pointing, customer complaints, and operational gridlock. Your teams are left asking, “Who dropped the ball?”

SAP S/4HANA TM brings transparency with a unified, end-to-end view that aligns every event, update, and stakeholder on a single timeline. This clarity breaks down silos, fosters accountability, and enhances customer confidence.

The Takeaway:
The complexity of today’s multi-leg, multi-modal logistics demands a solution that goes beyond patchwork tools and manual effort. SAP S/4HANA Transportation Management offers real-time visibility, automated exception handling, precise billing reconciliation, and clear accountability — all designed to minimize costly errors and maximize supply chain agility.

Don’t let poor visibility and fragmented systems hold your logistics back. Transform your supply chain with SAP S/4HANA TM and turn every shipment leg into a competitive advantage.

Flip the Script with SAP TM in S/4HANA

SAP TM delivers automated alerts the instant something deviates from plan, transforming how exceptions are handled. Rather than simply flagging problems, it triggers intelligent, exception-based workflows that automatically initiate corrective actions—keeping your shipments on track without manual intervention. This unified system seamlessly tracks cargo across all modes of transportation—truck, rail, ocean, and air—eliminating gaps and blind spots that traditionally plague complex multi-leg operations.

Furthermore, SAP TM revolutionizes billing by automating invoice matching and chargeback detection, reducing errors and uncovering savings that often go overlooked in manual processes. This smarter approach to freight audits frees your finance teams from tedious reconciliation work and minimizes costly overpayments.

By leveraging SAP Transportation Management, your business gains unparalleled control and agility. No more hidden hand-off issues slowing you down. No more manual status check-ins dragging productivity. No more reactive crisis management and costly last-minute fixes. And no messier, error-prone freight audits eating into your margins.

With SAP TM, efficient, transparent, and proactive transportation management becomes your new normal giving you the confidence to focus on growth, not firefighting.

👋 Let’s Talk Logistics (The Smart Way)

The complexity of today’s multi-leg, multi-modal logistics demands a solution that goes beyond patchwork tools and manual effort. SAP S/4HANA Transportation Management offers real-time visibility, automated exception handling, precise billing reconciliation, and clear accountability — all designed to minimize costly errors and maximize supply chain agility.

At ArchLynk, we combine the innovation of SAP S/4HANA TM with our proven execution expertise to help organizations eliminate blind spots, unlock measurable value, and future-proof their logistics. As your end-to-end SAP Supply Chain partner, we deliver seamless integration across planning, execution, and compliance — ensuring every shipment leg becomes a competitive advantage.

Ready to shine a light on your mid-mile blind spots?

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How to Kickstart Your SAP TM Transformation

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